Excavator Bucket Liners

Excavator Bucket Liners

1. High hardness materials: High hardness level ensure that the liner can withstand intense abrasion from materials like rocks, gravel, and sand. Common excavator liners materials include Hardox steel, AR steel, and so on.
2. Good impact resistance: In mining, quarrying and other excavation work, excavator buckets need to withstand sudden impacts and shocks without cracking or breaking. Thus steel liner plates play a vital role in protecting buckets.
3. Wear resistant: High wear resistance extends the life of bucket and improve work efficiency.
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Description
Technical Parameters

Introduction of excavator bucket liners

 

Maximize the durability and performance of your excavator with SYNERGIA premium excavator bucket liners that engineered to combat the harshest conditions. Designed as essential wear liners, there wear resistant steel liners provide exceptional protection for your excavator buckets and critical components against extreme abrasion, impact and wear.

 

Whether you're tackling rugged ore, heavy cinder, or other demanding environments, our liners deliver unmatched resilience, ensuring your equipment operates at peak efficiency for longer.

excavator bucket liners

 

Features of Excavator liner

1. Superior Hardness

Crafted from high-hardness steel, excavator liners are engineered to endure the harshest abrasion from rocks, gravel, sand, and other abrasive materials. Utilizing premium wear-resistant steel like AR 500 steel, Hardox 450 steel, and CCO steel (chromium carbide overlay wear plates), our bucket liners deliver unmatched durability in demanding environments.

Consult our sales engineers to select the perfect liner material for your excavators.

2. Exceptional impact resistance

In mining, quarrying and other excavation operations, excavator buckets must withstand sudden impacts and shocks without cracking or breaking. Wear-resistant steel liners play a vital role in protecting buckets by absorbing and dispersing the high impact of material hitting the bucket.

3. Extended lifespan

High hardness and high strength performance characteristics make liners can effectively extend the life of the bucket and maintain the stable operation of the excavator. For example, the wear rate of critical parts can be reduced by 65-75% in the mining industry by using linings in the bucket.

4. Customizable for a perfect fit

Our wear liners can be cut to fit any bucket size, and customized excavator liners provide maximum coverage and protection by conforming precisely to the contours of the excavator bucket or other parts.

5. Cost-effective solution

By using our bucket liners, you only need to replace the liners regularly (typically 6-8 months, or as needed), rather than the entire bucket. This approach drastically reduces maintenance costs and downtime, offering a cost-effective solution that maximizes your equipment's productivity and longevity.

 

Wear resistant bucket liner options.

Hardox steel

 

 

With a hardness range of 400 to 600 HBW, Hardox steel offers exceptional wear resistance, making it ideal for the most harsh working environment. These liners are not only highly durable but also maintain excellent toughness, resisting cracking and deformation even under extreme pressure. While Hardox steel is more expensive than other bucket liner options, its superior performance justifies the investment for heavy-duty operations.

hardox steel wear liner for bucket

Abrasion resistant steel

 

 

Available in steel grades such as AR400, AR 450, and AR500, AR steel liners are specifically engineered for high abrasion resistance, with hardness ranging from 400 to 500 HBW. These liners are widely used across various industries due to their balance of performance and affordability. Compared to Hardox steel, AR steel bucket liners offer a cost-effective solution without compromising on durability.

heavy duty bucket liners

CCO plates

 

 

Chromium Carbide Overlay (CCO) plates are manufactured by welding a high hardness, high wear resistance layer of chromium carbide alloy on a carbon steel base plate (such as S235JR, Q355B). There CCO wear plates achieve a hardness of up to HV600 or higher (depending on the thickness of the overlay), providing 30 times the wear resistance of mild steel plates.

excavator bucket with CCO wear steel

 

Choosing the right bucket liner

 

Selecting the optimal wear-resistant excavator bucket liner depends on several factors, including:

 

  • Type of materials being handled (e.g., rocks, gravel, ore).
  • Environmental conditions (e.g., moisture, temperature).
  • Client's budge and cost-effectiveness.

 

In conclusion

 

SYNERGIA's sales engineers, backed by years of manufacturing experience and extensive expertise, will deliver tailored excavator lining solutions designed to meet your specific operational needs.

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Chromium Carbide Overlay Wear Plates

 

Product Name Chromium Carbide Overlay Wear Plates
Flux cored wire standard

AWS A5.20, AWS A5.29, AWS A5.22

GB/T10045, GB/T17493, GB/T17853

Size (mm) 600 x 1000, 1200 x 2400
1400 x 2800, 1500 x 3000
2200 x 3000, 1480 x 3050
or customized
Standard Thickness (mm)
(Base material + Hardfacing)
4+4, 4+6, 6+6
5+8, 6+8, 5+10
9+10, 10+10, 12+12
17+12, etc.
Base Material S235JR, Q235B, Q355B, SS400
Hardness (HRc) 52 - 62
Surface Customized, Black
Cutting CNC plasma cutting, Laser cutting
Applications

Bucket liners

Silos liners
Conveying pipes
Crusher parts
Discharge tanks
Carts
Hoppers
Truck container linings

 

Wear-resistant Steel

 

Product Name Wear-resistant Steel Plate
Size Customized
Standards GB ASTM Hardox BISPLATE
Materials NM300 D/E
NM360 D/E
NM400 D/E
NM450 D/E
NM500 D/E
NM550 D/E
NM600 D/E
AR200
AR235
AR400
AR450
AR500
AR600
Hardox 400
Hardox 450
Hardox 500
Hardox 550
Hardox 600
BISPLATE 360
BISPLATE 400
BISPLATE 450
BISPLATE 500
BISPLATE 550
BISPLATE 600